Call us: +90 532 471 96 33WhatsAppinfo@bayparmuhendislik.com
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+90 532 471 96 33WhatsApp · info@bayparmuhendislik.com

Custom-engineered systems

Dust collection and material handling systems designed for your plant

When a standard product is not enough, we survey your site, design the system, build it in our workshop in Ankara İvedik OSB, then install and commission it at your plant. One partner from the first visit to after-sales service.

Process

How a project runs

  1. 01

    Site survey

    We visit your plant to see the dust or material, where it comes from, how much air and material has to move, and the existing layout.

  2. 02

    Engineering and design

    We size the system, select the filter, fan, ducting and conveying equipment, and model it in 3D. The drawings and quote come to you for approval.

  3. 03

    Manufacturing

    Housings, frames, bunkers, screws and fittings are built in our workshop and go through the same quality checks as our standard equipment.

  4. 04

    Installation and commissioning

    We install the system, connect power and compressed air, start it up and tune it, and show your operators how to run it.

  5. 05

    Service and spare parts

    We maintain the systems we build and supply bags, cartridges and spare parts. We keep the drawings, so parts arrive quickly.

What we build

Custom systems

Pulse-jet baghouse dust collection

  • Extraction at cutting, grinding, filling and transfer points
  • Complete system: filter, fan, ducting and hoods
  • Dust discharge by screw, rotary valve or bulk bag
  • Bags and cartridges chosen for your dust

Silos and bunkers

  • Silos, bunkers and storage tanks
  • Silo top filters, pressure relief valves, level indicators
  • Discharge with butterfly valves, slide gates and bin activators
  • Upgrading equipment on existing silos

Conveying, loading and unloading

  • Screw conveyor lines
  • Truck and bulk tanker loading bellows
  • Bulk bag unloading stations
  • Control and automation tie-in

Improving an existing plant

  • Enlarging or replacing an undersized filter
  • Fixing dust leaks and material loss
  • Reworking lines to increase capacity
  • Compatible replacements for old equipment

Case study

Arı Hazır Beton, Bozüyük (Türkiye)

The system running on site
The system running on site

Silo filtration and pipework · a 2020 project by our team

At this ready-mix concrete plant, air from pneumatically conveyed cement was vented without separation and dust spread across the site. We designed a receiving hopper for the air and material with a 9-cartridge pulse-jet filter on top: the material settles in the hopper and the air leaves clean through the cartridges.

We modelled the system in 3D for approval and built the filter module, the hopper and the control panel in our workshop. On site we renewed the line's pipework with custom-made bends and commissioned the system.

Filter
9-cartridge pulse-jet, 60 m² filter area
Cleaning
Two opposed pulse-jet air tanks, electronic timer panel
Hopper
3913 mm high, 6" air and material inlet
Discharge
Ø300 manual valve
Level
Paddle level switch, alarm when the hopper is full
Pipework
Ø169 mm custom bends, 1500 mm radius
  • 3D design submitted for approval
    3D design submitted for approval
  • Filter top module in the workshop
    Filter top module in the workshop
  • Hopper body during fabrication
    Hopper body during fabrication
  • Control panel
    Control panel

What you can send us before the visit

  • The dust or material (cement, sand, flour, metal dust ...)
  • How many extraction or transfer points
  • Capacity: tonnes per hour or m³ of air per hour
  • Photos of the area or a layout drawing
  • Plant location
3D model of a cement silo designed by Baypar
Cement silo designed in-house, 3D model